Yes. 100% for-sure!
If you are wondering whether your Chevy Uplander-based minivan will hold full sheets of flat stock, here is your proof. Fresh from the Mega-lo-Mart, here is our 2005 with THREE full sheets of plywood in the back.
Keep the drive home short, though, because the driving position is . . . uncomfortable and unsafe. The rear chairs do not need to be removed, they can be folded (they are folded in these pictures). The front chairs need to be all the way forward and all the way upright, and the back hatch will close when the plywood is pushing against your chair. The sides will scratch on the trim by the back seats, and the seatbelts will get splinters or at least be rubbed pretty hard. The power outlet (if your car has one) may take a beating if you are not careful.
This is all the room you get.
But it fits.
. . . barely
Showing posts with label Do It Yourself. Show all posts
Showing posts with label Do It Yourself. Show all posts
Thursday, April 4, 2013
Sunday, December 30, 2012
Dell Inspiron 600/600m Laptop Computer Loose Touchpad Surround Trim Plastic Repair
The Dell Inspiron 600 is getting a little old these days and it is starting to show. I had one come through the shop, then another and another, with one particularly annoying sign of old age: the cute little colored plastic piece around the touchpad is loose enough to make a tapping noise when you tap the touchpad to click (or double click) on something, and it makes the whole touchpad feel like it is going to fall out of the computer.
This is how you can fix that loose trim piece, permanently.
Tools required:
Start by unplugging the power cord and removing the battery, and set yourself up at a static-free workstation (ideally) or at least plan on not-moving for a while and have everything handy. This repair was successful at my regular table in a carpeted area, with me wearing cotton clothes and touching the screw on a power outlet nearby before working to dissipate any large static charges. These computers seem relatively static-tolerant but Murphy says you will zap your motherboard if you are not carefeul. You CAN kill your computer if you attempt this work at a not-static-free workstation.
You have been warned.
Click any image to see it full-sized.
Unscrew the screws that hold the keyboard-surround/touchpad bezel in place. Set them aside in a pile, they are all the same length.

Open the computer all the way flat so the display is laying as close to your bench top as possible. Gently insert your small flathead screwdriver in the little notch at the right end of the trim piece over the keyboard. It takes some moderate wiggle/pull-up forces but this piece is only snapped in place.

Pull all these screws also. Set them aside more carefully, as they are NOT all the same length.

The keyboard will pull right out now; use the pull tab on the connector, do NOT pull up on the cable!

Unscrew the grounding strap by the video cable connector and gently pull up on the tab (not the cable) to remove the connector. The entire top/display module is now loose. Set it carefully aside.

One more screw was hiding under the keyboard.

Gently disconnect the touchpad connector.

Nothing else besides plastic 'snap' retaining tabs holds the top plastic piece in place. Gently tug and pull, and the plastic all the way around the top of the computer will pop right off. Do not be alarmed that this sounds like the end of the world. Unlesss you are pulling TOO hard, it is just the snap tabs popping loose with no damage - but don't force it. If you are pulling too hard make sure you got all the screws out, or you will end up buying a new top panel on ebay!*

Three screws hold a metal shield in place under the touchpad. This shield may do double-duty as a brace for the touchpad, but on this computer it was not touching the plastic (or at least, not pressing hard enough to keep it firmly in place).

The factory heat-staked the colored trim surrounding the touchpad in three places. Sometimes that was enough, but sometimes the trim piece works loose.

This kind of plastic was heated and injection-molded to form it into a computer part. Re-heating it and adding a little bit of plastic to your computer part will not harm anything when done properly. Just keep the heat as low as it will still melt the plastic (I used 600ish degrees F, and worked quickly) and be VERY careful as you are working.
If you have never done this, practice on a piece of scrap plastic first to avoid destroying your computer! My technique was to cut a little bit of scrap plastic and pick it up with the tip of the soldering iron. Then I stirred the new plastic on the to-be-repaired area with the tip of the iron, ever so slightly melting the trim panel and keyboard bezel, and the new scrap of plastic, into one lump. Be very careful not to melt through the bezel or trim piece! Smooth the finished bead of plastic with the tip of the soldering iron after is the plastic has cooled and hardened.
I used a bit of scrap plastic from another (dead) computer and a gentle touch, and welded the trim panel to the keyboard bezel in several new places, plus I reinforced the three heat-staked spots.

The touchpad flops out, and I welded a couple more spots near the bottom. Be careful here, because one false move and you will ruin the touchpad! Also you need to be careful about the dimensions of your weld spots. Gently trim the welds if they are too big, until it all fits together perfectly again.

That's it, you're done. Put it back together. Assembly is the reverse of disassembly.
You will notice that now, when you use the touchpad and tap by the edges, it feels like one solid piece of plastic. It is. Congratulate yourself.
********
*Speaking of eBay, if you haven't yet gone to eBay and purchased a 1.6GHz or 1.7GHz processor for yours Inspiron, do that next after you do this.
Be sure NOT to get any processor besides the Pentium-M, and be sure it has a 1M cache and 400MHz bus speed, to prevent buying an incompatible CPU! Also buy more RAM for your computer while you are there. Both of these upgrades should be less than $20 and you would be surprised how much of a boost you can get. If you are rocking a 1.3GHz CPU and 256 or 512MB of RAM, it will be like a whole new machine once you max it out! Before you install the new processor, be sure to visit dell.com and download/install the latest BIOS and you SHOULD be able to use a faster processor no problems - but be sure to buy from a seller that accepts returns, just in case.
This is how you can fix that loose trim piece, permanently.
Tools required:
- #0 Philips screwdriver, preferably one that is strongly magnetized
- Similarly-small flat-head screwdriver
- Fine-tipped soldering iron
- A little scrap of extra plastic
Start by unplugging the power cord and removing the battery, and set yourself up at a static-free workstation (ideally) or at least plan on not-moving for a while and have everything handy. This repair was successful at my regular table in a carpeted area, with me wearing cotton clothes and touching the screw on a power outlet nearby before working to dissipate any large static charges. These computers seem relatively static-tolerant but Murphy says you will zap your motherboard if you are not carefeul. You CAN kill your computer if you attempt this work at a not-static-free workstation.
You have been warned.
Click any image to see it full-sized.
Unscrew the screws that hold the keyboard-surround/touchpad bezel in place. Set them aside in a pile, they are all the same length.

Open the computer all the way flat so the display is laying as close to your bench top as possible. Gently insert your small flathead screwdriver in the little notch at the right end of the trim piece over the keyboard. It takes some moderate wiggle/pull-up forces but this piece is only snapped in place.

Pull all these screws also. Set them aside more carefully, as they are NOT all the same length.

The keyboard will pull right out now; use the pull tab on the connector, do NOT pull up on the cable!

Unscrew the grounding strap by the video cable connector and gently pull up on the tab (not the cable) to remove the connector. The entire top/display module is now loose. Set it carefully aside.

One more screw was hiding under the keyboard.

Gently disconnect the touchpad connector.

Nothing else besides plastic 'snap' retaining tabs holds the top plastic piece in place. Gently tug and pull, and the plastic all the way around the top of the computer will pop right off. Do not be alarmed that this sounds like the end of the world. Unlesss you are pulling TOO hard, it is just the snap tabs popping loose with no damage - but don't force it. If you are pulling too hard make sure you got all the screws out, or you will end up buying a new top panel on ebay!*

Three screws hold a metal shield in place under the touchpad. This shield may do double-duty as a brace for the touchpad, but on this computer it was not touching the plastic (or at least, not pressing hard enough to keep it firmly in place).

The factory heat-staked the colored trim surrounding the touchpad in three places. Sometimes that was enough, but sometimes the trim piece works loose.

This kind of plastic was heated and injection-molded to form it into a computer part. Re-heating it and adding a little bit of plastic to your computer part will not harm anything when done properly. Just keep the heat as low as it will still melt the plastic (I used 600ish degrees F, and worked quickly) and be VERY careful as you are working.
If you have never done this, practice on a piece of scrap plastic first to avoid destroying your computer! My technique was to cut a little bit of scrap plastic and pick it up with the tip of the soldering iron. Then I stirred the new plastic on the to-be-repaired area with the tip of the iron, ever so slightly melting the trim panel and keyboard bezel, and the new scrap of plastic, into one lump. Be very careful not to melt through the bezel or trim piece! Smooth the finished bead of plastic with the tip of the soldering iron after is the plastic has cooled and hardened.
I used a bit of scrap plastic from another (dead) computer and a gentle touch, and welded the trim panel to the keyboard bezel in several new places, plus I reinforced the three heat-staked spots.

The touchpad flops out, and I welded a couple more spots near the bottom. Be careful here, because one false move and you will ruin the touchpad! Also you need to be careful about the dimensions of your weld spots. Gently trim the welds if they are too big, until it all fits together perfectly again.

That's it, you're done. Put it back together. Assembly is the reverse of disassembly.
You will notice that now, when you use the touchpad and tap by the edges, it feels like one solid piece of plastic. It is. Congratulate yourself.
********
*Speaking of eBay, if you haven't yet gone to eBay and purchased a 1.6GHz or 1.7GHz processor for yours Inspiron, do that next after you do this.
Be sure NOT to get any processor besides the Pentium-M, and be sure it has a 1M cache and 400MHz bus speed, to prevent buying an incompatible CPU! Also buy more RAM for your computer while you are there. Both of these upgrades should be less than $20 and you would be surprised how much of a boost you can get. If you are rocking a 1.3GHz CPU and 256 or 512MB of RAM, it will be like a whole new machine once you max it out! Before you install the new processor, be sure to visit dell.com and download/install the latest BIOS and you SHOULD be able to use a faster processor no problems - but be sure to buy from a seller that accepts returns, just in case.
Friday, December 7, 2012
SOLVED! $0 DIY Nikon D70 CHA/CHR Error Fix FREE*
Symptoms:
You love your D70 but it keeps giving an error on the top screen, "CHA" and every once in a while you lose a picture. The camera will say "This Card Cannot Be Used" with a known-good CF card, or when it does work, it will sometimes say "Zoom Cannot Be Used With This File" or it will fail to record an image. Sometimes it even says the card has to be formatted - which deletes ALL your photographs!
This rarely happened, then it got worse and more-frequent. The camera is no longer a beloved friend, it is become an enemy and not to be trusted. Maybe you even (ugh!) resorted to using your phone's camera instead, because at least it reliably captures images, however low-quality they may be.
You have found that pressing harder on the CF card in the camera, or maybe a few insert/removes of the card will temporarily clear the error, sometimes for weeks! Perhaps you have taken to leaving the card in-camera and using the much-slower USB interface on the camera instead when downloading files.
Solutions:
For money: The CF slot in the camera is bad. It is about a $40 part if you can find it, and the repair requires disassembly of the camera. Having a shop repair the camera might be more expensive than buying another, newer-model, used body. But. I have not seen the CHA error in months and I am happy to consider this fixed, "free."
Free:
*Tools required:
The REAL root cause: These were machine-soldered with either the wrong sort or not enough solder, or they did it wrong> The joints ended up "cold" from the factory. Over time, with each insert/removal of your compact flash memory cards, the solder joints are stressed and eventually they break. This is a problem of execution, not design, and Nikon would repair it under warranty when a warranty still existed on this camera. These days, you will pay handsomely for them to repair it if they still will, but at least it will be returned VERY clean!
What is not the problem: Your new cards and your old cards are probably fine if they will work in your computer's card reader. You DO NOT need to FORMAT your card and lose all your vacation photos! An image-recovery software tool should be able to extract any images properly written on the card, even if the camera cannot read them! The pins are not plated with too-thin gold plating, which eventually wore off. Some people (me included!) found partial success coating the pins with dielectric grease because it lubricated the pins, putting less mechanical stress on the bad solder joints with each card insert/remove. The phase of the moon is not incorrect.
At least in my case this was a fairly straightforward repair of a problem common to poorly-made soldered electronics.
MANY thanks to ifixit.com for their wonderful disassembly/repair instructions!
You love your D70 but it keeps giving an error on the top screen, "CHA" and every once in a while you lose a picture. The camera will say "This Card Cannot Be Used" with a known-good CF card, or when it does work, it will sometimes say "Zoom Cannot Be Used With This File" or it will fail to record an image. Sometimes it even says the card has to be formatted - which deletes ALL your photographs!
This rarely happened, then it got worse and more-frequent. The camera is no longer a beloved friend, it is become an enemy and not to be trusted. Maybe you even (ugh!) resorted to using your phone's camera instead, because at least it reliably captures images, however low-quality they may be.
You have found that pressing harder on the CF card in the camera, or maybe a few insert/removes of the card will temporarily clear the error, sometimes for weeks! Perhaps you have taken to leaving the card in-camera and using the much-slower USB interface on the camera instead when downloading files.
Solutions:
For money: The CF slot in the camera is bad. It is about a $40 part if you can find it, and the repair requires disassembly of the camera. Having a shop repair the camera might be more expensive than buying another, newer-model, used body. But. I have not seen the CHA error in months and I am happy to consider this fixed, "free."
Free:
*Tools required:
- Ability to do fine-pitch soldering by hand
- Helping Hands (with magnifying glass!)
- Veeeery fine-tipped soldering iron
- Very thin solder
The REAL root cause: These were machine-soldered with either the wrong sort or not enough solder, or they did it wrong> The joints ended up "cold" from the factory. Over time, with each insert/removal of your compact flash memory cards, the solder joints are stressed and eventually they break. This is a problem of execution, not design, and Nikon would repair it under warranty when a warranty still existed on this camera. These days, you will pay handsomely for them to repair it if they still will, but at least it will be returned VERY clean!
What is not the problem: Your new cards and your old cards are probably fine if they will work in your computer's card reader. You DO NOT need to FORMAT your card and lose all your vacation photos! An image-recovery software tool should be able to extract any images properly written on the card, even if the camera cannot read them! The pins are not plated with too-thin gold plating, which eventually wore off. Some people (me included!) found partial success coating the pins with dielectric grease because it lubricated the pins, putting less mechanical stress on the bad solder joints with each card insert/remove. The phase of the moon is not incorrect.
At least in my case this was a fairly straightforward repair of a problem common to poorly-made soldered electronics.
MANY thanks to ifixit.com for their wonderful disassembly/repair instructions!
Wednesday, August 1, 2012
DIY/Solved! How to Cut/Cleave Optical Fibers Without A Cleaving Tool
We have a bunch of very nice little Fujikura optical fiber splicers in house. It is my job this week to see that they are working-enough to sell. For the last two days I have been trying to get decent cleaves on optical fibers without a cleaver. Finally I have hit on a workable solution.
Trust me, this is BY FAR the best result I have found, and I tried at least a couple dozen different ways. NOTHING I have found is this easy and gives this-good a result, short of having a proper cleaving tool.
Note: this will get you close. A proper cleave angle is 0ยบ with no chips or cracks. This got me single-digits or low double-digits cleave angles with only a few tries per fiber, which is close enough to tell if these arc fusion splicers work. It also was enough to make a joined fiber with a reasonable noise/transmission loss figure, according to the machine. If you have to join fibers that mean anything to your company for transmitting data, your company is stupid to do anything less than buy a cleaver. I'll be done with this job before a cleaver would arrive in the mail though, so here I go DIY'ing it.
YMMV. Some practice is required. This is NOT as good as having a proper precision cleaving tool! Everything else I tried either shatters the fiber or has better-than-even odds of a nasty break instead of a neat cleaving.
The bulk of the solution: a bulk pack of scraper razor blades.

Turn them edge-side up. Lay the fiber perpendicular to the blades and smartly lower your cutting razor so that it strikes between the supporting blades.

This is NOT going to get past any self-respecting Q.C. checker!

But if you just HAVE TO get the job done without a cleaver, the signal should at least be able to pass, which is light-years better than a broken fiber*.

*sorry, I wasn't trying to be punny!
Trust me, this is BY FAR the best result I have found, and I tried at least a couple dozen different ways. NOTHING I have found is this easy and gives this-good a result, short of having a proper cleaving tool.
Note: this will get you close. A proper cleave angle is 0ยบ with no chips or cracks. This got me single-digits or low double-digits cleave angles with only a few tries per fiber, which is close enough to tell if these arc fusion splicers work. It also was enough to make a joined fiber with a reasonable noise/transmission loss figure, according to the machine. If you have to join fibers that mean anything to your company for transmitting data, your company is stupid to do anything less than buy a cleaver. I'll be done with this job before a cleaver would arrive in the mail though, so here I go DIY'ing it.
YMMV. Some practice is required. This is NOT as good as having a proper precision cleaving tool! Everything else I tried either shatters the fiber or has better-than-even odds of a nasty break instead of a neat cleaving.
The bulk of the solution: a bulk pack of scraper razor blades.

Turn them edge-side up. Lay the fiber perpendicular to the blades and smartly lower your cutting razor so that it strikes between the supporting blades.

This is NOT going to get past any self-respecting Q.C. checker!

But if you just HAVE TO get the job done without a cleaver, the signal should at least be able to pass, which is light-years better than a broken fiber*.

*sorry, I wasn't trying to be punny!
Thursday, May 31, 2012
DIY: How To Use A Canon Lens FD 50mm 1:1.8 on Nikon F Mount Cameras

This article is to show you what I did to allow me to mount my 50mm f/1.8 "new" FD mount Canon lens to my F mount Nikon cameras. This is how I did it. Your experience may vary.
I have been inside the "old" FD mount version of this same lens. It is WAY different. The concept is the same but the instructions on this page do NOT apply if your lens has a silver mounting ring.
Caveats up front:
- It will not focus to infinity unless you shave the mirror in your camera. There are smashingly-good lenses made by Nikon (and other makers) to fit your Nikon, available for $100 new at retail - shaving the mirror is not worth it, to me.
- The aperture stop-down lever works the wrong way, so you can only have manual stop-down of the iris, and NO automatic iris control happens inside the camera.
- It is only (duh?) has manual focus
- Manual aperture control. There is no exposure metering of any sort, so exposures will have to be done the new way by chimping each exposure or the old way with tables and light meters.
- This conversion, done all the way, renders the lens incompatible with your Canon SLR.
That said, this conversion cost me about $10 and I didn't have a fast prime lens of any sort at the time, so this was worth the effort involved. To be quite clear: I would not do this if I had the hundred bucks to buy a new lens with autofocus and automatic metering. Well, maybe I would, but I would shoot the Nikon glass and have this for a conversation piece!
The victim: a very nice example of the once-standard Canon lens. If you had a Canon you had one of these. Now you have it on a shelf in the basement. If you get $40 for one in this condition on eBay, you are doing well. They often go for much less.

Click on any image to see it at much higher resolution.
I handheld this on the front of my camera to get an idea of whether it was even worth trying. I picked a random item nearby as a subject.
First, with my general purpose zoom lens, with the aperture as wide-open as it will go (f/3.5 at 35mm).

Then, with this Canon lens (50mm f/1.8)

Sharp focus on the subject, background defocused and then some. This convinced me the project was at least worth a try. The automatic lens shot at 1/20 second and the manual lens got the same exposure at 1/30 second - 50% faster is a nice bonus.
Creative destruction, here we go! Three tiny philips screws hold the mount ring in place. They are ridiculously tight. An old, worn screwdriver will strip these out and ruin your whole day.

The metal mounting ring lifts out, with slight resistance

Here are two little metal tabs that have something to do with proper mounting on a Canon SLR. They make reassembling the lens a hassle and I was going to be reassembling this one several times. To make disassembly/reassembly easier, I just pulled these off. They use the same little baby philips screws, so when you throw these tabs away you will have two spare screws if you stripped out the mounting ring screws.

Right off the bat, I can see there is going to be difficulty. The whole back of the lens assembly protrudes, and the protrusion is too wide to fit physically inside the Nikon F mount. This thing has got to go.

The Canon FD lens mount specification has a flange to focal plane distance of 42mm. The Nikon F mount has an FFD of 46.5mm. What this means is that this Canon lens has to be physically inside a Nikon camera to focus properly. The Nikon lens mount flange on the body is too narrow to admit the back of the lens if you "only" remove the Canon FD mounting hardware.
More problems come up immediately! The rear element is now protruding a bit, which gives me the willies thinking about the mirror in my camera. That, plus the optics are too far away. I held the lens up to the camera like this, and found it will only focus as far away as a couple of feet. Not great.

Three screws hold this ring on. They are all different. Make a note of where they came from so they can go back there during reassembly. Be VERY CAREFUL not to lose these particular screws, and don't mix them up. They are not the same thread pitch, and you will need to use them to hold on your F mount in a little while.

The three screws go in three protrusions coming off the lens chassis. These are the attaching points for the F mount we will install.

After that ring is removed, we find that this big clunky-looking plain metal ring falls out with no resistance. At a wide aperture setting, the aperture ring also falls out.

Another thing which may or may not fall out is the aperture f/stop clicker. This lives inside the aperture ring, and is a little cylinder of metal, lightly springloaded. The grooves on the off-white plastic piece are the f/ stop clicks. The grease in the little hole where the clicker lives holds the spring and cylinder in with surface tension/gooiness - they are not retained at all. I lost this little cylinder when it went flying out of my 100mm FD project lens. It will stay lost, so be careful of this part if you like clicky f/stop settings.

Another feature of the aperture ring is this little metal lever/tab assembly. It is part of the stop mechanism. Setting the lens to "A" on your Canon SLR was done with this button, pushing this lever inside.

The lever is not retained, and will want to fall off.The little thin section of the arm is an effective spring. Pull the lever out, and the plastic button is free also. The mounting/pivot pin holding the lever pulls right out.

Now we can see just how much of a problem is the protrusion of the rear lens element. Taking a picture inside a camera is a bit of a problem for me, so I had to break out the calipers and I figure this is what it would look like with MSPaint X-Ray vision. It turns out that you have about 1.4mm too much lens to get this thing to sit properly to be able to focus to infinity. Stated differently, you would need to shave 1.5mm to 2mm from the middle of your mirror to use this lens to its full potential. That's on a DX camera. For a 35mm film or FX digital body, I believe this would be an even bigger problem.

Well, that was a bummer. Okay, on to the front of the lens. Some other lenses have their trim rings screwed into the filter mounting threads, and you have to use a cork or rubber stopper of the appropriate diameter to remove the ring. This lens trim ring is NOT screwed in. It is held in by tabs inside.

This is the same setup as is used on the FD 100mm f/2.8. I didn't get a picture of this process on the 50mm, so just pretend this is a picture of the 50 and keep going. Use a SMALL flat screwdriver or other pokey thing. Some people recommend a wooden implement to avoid damaging the front lens. You might want to use a pad like a bit of cloth or tissue or something. Just be careful. You don't actually HAVE to touch the lens to pry out the trim ring.

Behind that trim ring, we find more screws. Pull them. This is the retainer for the front lens group. Removing it allows the front lens group assembly to fall out in your hand. Or on the floor, or in the dirt, or wherever. Be careful to set it gently to the side instead of dropping it.


Side view of the front group. Stand it on its side, or set it on its back on a clean microfiber cloth.


More screws, pull them also. This is the focus ring.

Now is the time to scribe or magic marker a line all the way down the side so you can see where the focus helicoids were lined up. I didn't, but I recommend you do because the next bit took an unnecessarily long time without any sort of a reference line.
The lens carrier assembly will unscrew and then push out of the mount. The tab (left) has a corresponding slot (right) on the lens carrier.

The threads on the helicoids will go together in several different orientations. Without a reference line, you will end up with random alignment and need to reassemble it again and again if you disassemble the helicoids. Note there are TWO sets of helicoid threads with dramatically different thread pitches. Turning the focus ring moves two parts of the lens at different rates. This is magic . . . and very easy to get lined up the wrong way. I STRONGLY RECOMMEND not fooling with this and just leaving the focus helicoids together if you are just in here to see what it looks like. I buffaloed right in there and then said "uh-oh . . . " but you can't do this mount conversion without re-orienting the helicoids.

You want to adjust the focus mechanism of the lens so you can have more than a few feet of useful range. Unscrew the fine-pitch metal helicoid and back it up one set of threads. Start it threading it in again. Start to screw the plastic helicoid in again. Line up the tab/slot, and gently proceed to screw it all together.
The bronze thing at 12:00 in this picture is the tab. It lives in a slot on the plastic lens carrier. It makes the lenses move in/out instead of allowing them to rotate. If you don't get this tab in its slot, the whole mechanism will lock up when you try to screw it together. This will happen to you. Do not force anything. Wiggle it apart carefully when it gets stuck and try again. Have I mentioned that this took me a while?

I backed the focus helicoid out too far and/or didn't get the alignment right. I ended up with a big gap between the focus ring and the lens chassis. Boo! If you see this, you might have something closer to a macro lens, but you can't have focus past a few feet. I wanted infinity focus or close to it, so this was a problem for me.

The goal is to have the optics as close to the camera sensor as possible to be able to focus as far away as possible. It is possible to assemble this so the plastic lens carrier bottoms out on the metal fine-thread helicoid and that helicoid bottoms on the lens chassis. This is as close as the optics can get to the camera without doing something even more drastic.

During this process you may discover you can't get the focus ring to move sometimes. It is possible to align the helicoids so the focus ring has reduced or no travel.

There is a cut-out in the metal helicoid (red crescent) and a cut-out on the metal frame beneath it. These line up when the lens is properly assembled. There is a tab protruding from the bottom of the focus ring (red rectangle). This pokes down into the gaps in the metal rings, and the tab hitting the ends of the gaps is what stops the focus ring moving at either end of the focus adjustment range. When the helicoids are not lined up right, the focus ring will have little or no travel, or it may just not fit on the lens at all.
Clean off the goop while you are in there. Just wipe with a clean cotton rag. My lens had quite a bit of excess grease inside.
I reassembled and "focused" the lens by hand to infinity. At this point, the lens was able to focus into the next room. Recall that, previously, it could only focus out to a couple of feet. This was progress. I noted the mirror hitting the rear element but it was not so surprising - there was no mount on the lens, so it was several millimeters farther into the camera than it would be when I was done. Also, I was hand-holding this very gently, so the lens was actually kicked out of the camera by the (weak) swinging mirror. At this point I started thinking there MAY be a problem with the protruding rear element vs. the camera's mirror.

The aperture opening is set by the silver ring surrounding the lens.

This ring has an angle (from 7:00 to 9:00 in this picture) that is ridden by a pin inside the iris mechanism. The farther away from the middle the pin gets, the wider the opening. Here the pin is almost to the farthest-away point on the angle, and the iris is pretty wide open.
There is a lever on this ring, to set the aperture opening. Remember the mechanism we took off the back of the lens right at the first, that was too wide to fit inside the F mount?

It had a lever that connected to the aperture ring lever. That was how the camera communicated to the lens what to do with the aperture when a photo was made. But Nikons stop down the wrong way, and that too-big ring mechanism is now gone. This leaves the aperture lever protruding too far (it would hit the F mount) and doing nothing. I bent the lever into a hook. I got the distinct impression that this lever wanted to break, so I went VERY gently with my needlenose pliers.
The f/ stop clicker has a housing on the aperture ring. That housing is a protrusion on the rear of the ring, and close to the iris lever when the lens is assembled, but they do not touch. I got some safety wire and bent it into a bracket to couple the aperture ring lever directly to the aperture ring. This was a bit tricky, but I got it done. Now rotating the aperture ring moves the iris lever, actuating the iris.

The little metal lever attached to the button protruding through the side of the lens had several purposes. One of those was retaining the aperture ring near the lens chassis. Without that lever, the aperture ring wants to pop loose at wide aperture settings. Nothing much but the f/clicker housing holds the aperture ring in place with this conversion halfway completed. My first attempt at having the aperture ring not pop out of position was mostly accomplished by using too many coils of wire on this "bracket" and it worked . . . sorta.


At this point, it looked like I would be able to try to fit the F mount. The stop-down lever (used by the camera to stop the iris closed to take a photo) is just a little bit too tall to fit inside this mount, so I carefully bent it in toward the optics just a little bit.
The mounting ring you pulled off the lens has a perfect set of holes for you to transfer to your F mount.

First you may need to modify your mount. I ordered a replacement part for the ubiquitous 18-55mm Nikkor "kit" lens, as it was $10 on eBay. It had a bunch of stuff protruding on the inside which I removed with cutting pliers. You could also get a metal mount, from another lens. This was in part a proof-of-concept exercise so I went cheap.

There is a pin poking out of your camera. There is a recess on the back of your lenses at 9:00. The pin holds the lenses against rotation in the mount. Make 100% certain that you know which way is "up" when you take the next step! This means make sure you also know which way is "up" for the Canon lens. I chose to put the scales on top and have the orange line be the "top" of the lens.
Place your trimmed-nearly-flat mount on your recently-removed "template" ring, and center it up very carefully. Triple-check everything to be sure it is oriented properly, centered, and all lined up. Transfer the holes with a marker, scribe, pencil, or whatever. Drill the screw holes. Then use a larger drill (I used a drill with a pilot tip) to cut the recesses in the back of the mount (the side which touches the camera) where the screw heads will sit. You want the screw heads to sit flush with the back of the mount. If they protrude they will wear on your camera's body mount flange (verrrr bad!) You need to drill two new holes and elongate one hole. This is what I ended up with:


The aperture ring installs on the lens chassis at a "wide open" setting. This means it wants to fall off at a wide open setting. Adjusting the iris required great care at this point, which sucked. I wanted to make a lens I could use without being careful not to break it. Recall that the aperture ring is held on only by the lens mount when the iris is wide open (there are some groove/slot deals that hold it together when the aperture is stopped-down).
At 10:00 and 2:00 in this picture, you can see where I fixed this. The f/clicker housing holds one third of the ring in position. I took a low powered soldering iron with a fine tip and some black plastic I had laying about, and "stung" the plastic to melt it to the aperture ring in two carefully-chosen spots. Choose the wrong spots and you can lose travel on the ring or even prevent it mounting on the lens! Use these spots I chose and you will reinforce the stops at each end of the adjustment range. After building up this new plastic, I trimmed it carefully until it was just small enough to fit the f/mount. This is easy to say, but somewhat tricky to do and easy to screw up if you don't have a gentle touch.

So now:
- The aperture is controlled with the aperture ring
- The aperture ring will not fall off
- The focus ring will get the optics as far into the camera as possible
- The mount is drilled and trimmed to fit the lens
- It looks as if we're ready to go!
N.B.: The optics on this lens absolutely will not support infinity focus on a nikon camera without shaving the mirror.
When I got the lens back together and went to make some pictures, there was a huge bummer that turned out to be not so huge: The mirror was hitting the rear lens element and getting hung up (leaving a dark viewfinder after taking a shot). Focusing just a hair closer (moving the optics away from the camera) released the mirror.
The rear lens element is held on with a plastic retaining ring. The ring just snaps on there, very easy to get on. It is a little tougher to pry off, but doable with a tiny flat head (jewelers) screwdriver. Here is a comparison to the 100mm lens I also converted.
With rear lens retainer

Without retainer

It seems like it would be great to just leave this retaining ring off, right? The problem is that the rear lens falls out. If I could be 100% sure it was perfectly clean inside, and that the glue wouldn't jack up the optics, I would glue this lens in place. I'm sticking with the retainer for now. That means shaving something and it dang sure won't be my camera's mirror. I shaved this much off one side of the rear lens retainer with a super sharp knife. Be careful, because this retainer is thin, flimsy plastic. The corner of the lens pokes out now, but the mirror doesn't hit anymore. Notice that this shaved section of the retainer lines up on TOP of the lens. That is, it is on the same side as the orange line on "top" of the lens. The mirror was swinging UP and getting stuck on this retainer on TOP of the rear lens element.

After I was 100% done with this project, it seemed like I might be able to move the lenses juuuuust a hair farther into the camera. I broke out the sandpaper. I sanded the front (lens side) of the F mount absolutely flat, and touched the back of the three mounting points where the lens and mount mate as well. I brought the optics in closer to the camera until the mirror started hanging on the rear lens again. It was still only focused "halfway across the street." I added some shims in between the mount and the lens and pushed the lens out another .2mm, and the mirror was free to swing again . . . without infinity focus. You must shave the mirror to achieve infinity focus with this lens on DX bodies, and full frame (35mm/FX digital) will need a positive trimming of the mirror. Remember that a proper Nikon Nikkor 50mm f/1.8 lens is only $100 before you start thinking of shaving that mirror!
Assembly is the reverse of disassembly. If you can't figure out how to assemble this lens by now, please don't screw it up and try the conversion on your own. Talk to someone who knows how to do it, or just let them do it.
Put it all together again.
Lens Porn: CANON LENS FD 50mm 1:1.8 CANON LENS MADE IN JAPAN . . . in Nikon F mount


Mounted on my workhorse:


Awwww, it's tiny!

So, does it work? Let's ask it!

(this picture was reversed to alleviate reader confusion. The camera took a picture of this lens, through this lens, looking into a mirror. This image is backwards!)
Note: I did nothing to the color in any of the shots taken with this camera*. I just resized them. The exposures you see are what it shot, straight off the sensor. I did not sharpen any of these sample shots, either . . . this lens is just that sharp.
The colored blobs are refrigerator magnets. The blinds are closed, and the sun is still on the way up. The light, it was dim! This was f/1.8 @ 1/30 second.

Sharp? Yes, we have them.

I took a trip to the local rose garden (a.k.a. the back yard) for the sheer joy of making beautiful photographs with my "new" lens.
Here we have a shot with a wide aperture at 1/125

and a narrow aperture with flash at the same 1/125.

Same type of deal: wide open at 1/200

And stopped down using the onboard speedlight at 1/500

A note on Bokeh: This lens is okay. You see some CA and a bit of flare in the first shot, above, because it was looking into a noon sky through big gaps in the overhead tree leaves. These are greatly reduced with the different exposure in the next shot.
There is a picket fence in the background, almost totally blurred-out. Where is that Like button?

Better yet, a plain dirt-and-rocks background looking like a gray sheet

So this is wonderful.
This lens focuses down to a couple of feet. Unfortunately, the distance scales are WAY off. At one point I did get the helicoids lined up so the distance scales made sense, but then the focus was off. I'll take focus over working scales, so the following are what is showing on the scales at minimum and maximum focus ditances. This is something with which I can live, trusting my eye to set the focus. I suppose I could paint on my own distance scale, but who wants to put work into a camera lens!? :-)


More-unfortunately, all I could get out of this lens for distant focus is "all the way across the living room" which is the same as "just shy o' halfway across the street from my driveway" (a quick test with flash, handheld at 1/25 second)

Stopping way down and using a 15-second exposure (camera sitting on top of my car) got me usable focus clear across the street. I was afraid that the truck which drove through my midnight photo shoot would throw off the exposure, but it just left a few streaks from its lights and roof as it drove through.

*except for this exposure, wich was crazy with the color from the street lamp and I didn't feel like taking more exposures just for a better white balance
A note on these exposure times: This is sweet. One of the reasons a D70 is great is that it will sync with its onboard flash all the way down to 1/500 second. With a dummy external speelight, you can get even crazier out to 1/8000. This is NOT standard fare. My D100 at work only syncs to 1/160 which is not always sufficient and makes getting black backgrounds at noon with a flash more of a challenge.
But I can, so allow me!

Vote For David disclaims any and all liability for damages incurred when you destroy your lens. If you don't think you can do this work, please stop and let someone else do it who can.
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